Productivity & Lean Manufacturing

Streamline Operations and Maximize Efficiency

At One Skill Training Centre Sdn Bhd, our Productivity & Lean Manufacturing training is designed to help companies improve operational performance through proven lean tools and techniques. This program equips professionals with the mindset and methodologies to eliminate waste, optimize workflows, and drive continuous improvement across manufacturing and service processes.

Why Productivity & Lean Manufacturing?

In today’s competitive industrial landscape, maximizing value while minimizing waste is essential. Lean Manufacturing provides a structured approach to achieve this by focusing on efficiency, quality, and customer satisfaction. Our training introduces participants to practical tools and hands-on strategies that can be immediately applied on the shop floor or in operations.

This program will help your team:

✅ Implement core Lean principles like 5S, Kaizen, and Kanban
✅ Identify and eliminate non-value-added activities
✅ Improve process flow using Value Stream Mapping
✅ Balance workloads and reduce bottlenecks
✅ Build a strong culture of continuous improvement

Training Topics Offered

🔹 Lean Manufacturing Principles (5S, Kaizen, Kanban)

  • Overview of Lean Thinking and the Toyota Production System

  • Implementing 5S for workplace organization

  • Driving daily improvements with Kaizen

  • Using Kanban for inventory and workflow control

🔹 Value Stream Mapping and Process Flow

  • Introduction to Value Stream Mapping (VSM)

  • Identifying value-added vs. non-value-added steps

  • Visualizing and improving end-to-end process flows

🔹 Time Study and Work Balancing Techniques

  • Conducting time and motion studies

  • Standardizing work and optimizing task allocation

  • Reducing cycle time and improving productivity

🔹 Waste Elimination in Manufacturing

  • The 8 types of waste (TIMWOODS)

  • Identifying and removing inefficiencies

  • Tools for root cause analysis (5 Whys, Fishbone Diagram)

🔹 Continuous Improvement Culture

  • Building a lean mindset at all organizational levels

  • Employee engagement in process improvement

  • Sustaining gains through regular reviews and metrics

Who Should Attend?

  • Production Supervisors and Line Leaders

  • Manufacturing Engineers and Technicians

  • Quality and Process Improvement Teams

  • Operations and Plant Managers

  • Professionals involved in production, planning, or logistics

Benefits of Our Training

✅ Practical & Actionable
Learn techniques that can be immediately implemented in your operations.

✅ Expert Trainers
Courses led by lean manufacturing specialists with real-world experience.

✅ HRDC Claimable
Approved and aligned with Malaysia’s HRDC training standards.

✅ Custom-Fit to Industry Needs
Tailored modules based on your industry and operational challenges.

Transform your workplace into a hub of efficiency and excellence.

Join One Skill Training Centre Sdn Bhd and build a high-performance, lean-driven workforce ready for sustainable growth.

Get Training Quote